Work piece CAD model

We use SOLIDWORKS asmodeling software

Design consideration

A. Setup planning : Work piece specification, equipment availability, operation variables

B. Fixture planning : Define fixture requirement ,defining clamping points and surfaces

C. Fixture Design Verification: Perform accuracy verification, Tolerances and FMEA

Material Selection

Application of use, Stress-Strain analysis(deformation analysis)

Mode of Machining:

Depending upon the complexity of the fixture selection of CNC machines is done (e.g. DMG MORI those are integrated with SolidCAM and DelCAM

Validation and testing:

For the assurance of accurate profile cutting we have Carl ZEISS CMM (Coordinate Measuring Machine) which ensure the accuracy of the fixture. Further the fixtures are trial tested with actual parts on the machine. Only after getting approved at this stage, they are finalized

DMU 50 5 Axis Champion(Deckel Maho)

CTX310 eco DMG Ecoline(Turnmil)

MANFORD 4KS (Milling machine)

DMG1035V ecoline (3-axis VMC)

CHEVALIER FSG-1224AD Hydraulic surface Grinder

HI LIFE HL500/150-0 Cylindrical Grinder

JOEMARS JM528DZ EDM Drill

OKOMOTO ACC52DX Hydraulic Grinder

Charmilles Roboform 400 EDM machine

ESTEAM ETM410 Lathe Machine

CHARMILLS 240CC Wire cut EDM

MULTICUT BDC200 Band saw Machine

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